I’m realizing a need for a CD stud welder. I already checked the usual suspects like Harbor Freight but theirs is only for dent repair and these tiny, nail-like studs. When I searched elsewhere, most of the options seemed to require 240v and were very expensive for a box with capacitors in it (roughly $800 and up).
Are there any other options y’all are familiar with or am I going to just have to make one of these things? I just want the ability to attach studs up to roughly 1/4"-20
At that price I’ll just DIY one. The components are so cheap in comparison I can’t understand the pricing. Besides, I’d like one that takes M18 batteries anyway.
It seems like an 18v battery with a buck converter (with some additional circuitry due to the limited ranges a simple circuit like that can output) with a high current resistor to limit the rate of charge of the capacitor bank would take care of the power supply. I’ve found stud welder guns in about the $55-75 range on Amazon/eBay that could then be wired into the power supply.
I’ve also just been thinking of hooking up a variac to a bridge rectifier followed by an induction coil and using that to charge the bank.
I’m not sure which direction I’ll ultimately go or if I’ll come up with a better solution in the short term but the above is all I’m thinking. It seems relatively simple.
It occurs to me that I should probably post my garbage box welder mod(s). At this point I’ve used it on more than a few projects and can confidently say it works well, even if it was probably more effort than I should’ve gone to for such a terrible machine.
I do all kinds of stuff. My Website shows some of what I do. But I’m 67 Things are becoming harder for me to do. I would like to find somebody that may be interested in buying the building and property and would let me continue there and Work for a few more years.
That sounds like the dream! Retire and still get to play with metal. I checked out your website, funny enough I’m planning on doing a gate really similar to the one in the picture on the homepage with the big wheels on it for the driveway to my house. That thing looks awesome! Clear powdercoat?