((( Need more PWR Captain….🇺🇸🇺🇸🇺🇸

My foolish investment of a Grizzly 12” disk sander grinds to a “hult” with the tiniest of pressure….lol

  1. So naturally we “need more Pwr Captain”

  2. Purchased 2hp 20 amp 230v motor from HF

  3. Mounted pulleys on the back of the existing Grizzly shaft.

  4. Fabbed up the mounting thing a ma jig

  5. The original motor is 110v spinning @ 1750 rpm

  6. The added motor is 230v spinning @ 1800 rpm

  7. Now both connected together

  8. Will the smaller motor allow itself to freewheel past its 1750 rpm and just provide power when the new main power reaches its max….???

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Yes they will equalize. As long as the pulleys are 1:1 on the 2nd motor.

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Awesomeness…..:united_states::united_states::united_states:

Thx

So it turns out my pulleys are different sizes…lol

Just running the 2 hp added motor creates extra torque, but when I click on the original you can feel the disharmony….lol

I will test both ways , it’s only on for short duration so over heating probably is a non issue….!!!

(question)

I’m currently running it 110, if I run it 220 will it produce more torque….???

Yes 220 is much better for performance

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Thx Jason…..:united_states::united_states::united_states:

I’m trying to follow your footsteps (attempting).

Still at the Caveman level, but excited to grow forward

A short shop tour…!!!

Load test

220 will make a huge improvement. I’ve found a good rule to follow for how much HP is needed to make a belt grinder to preform well, is for every inch of belt width you need minimum 1 HP. For example 2in wide belt, 2hp. Your desired belt surface speed also plays a role, but this formula is a good starting point. More HP is you required when grinding a large surface. No such thing as too much HP. I personally like a 1.5 HP to belt width ratio, but I overdrive the belt to get surface speed up. Also a platen will eat up HP. A soft contact wheel or slack belt is easier on motor loads.

A grinding disc formula is (diameter of disc x .25) is HP MINIMUM for adequate grinding performance. For example a 12in disc would require 3hp to perform well grinding metal with a 36 grit media. A heavy disc can make up for lack of HP if more performance is needed.

If a motor isn’t available at the recommended HP per the formula, Its a good idea to go to the next motor size up not down. That’s my 2 cents.

Thx Jason

I can upgrade to the 3 hp (3600 rpm)

I wasn’t sure , the stock unit is 1750 rpm, and this new one is 1800 rpm

I like how you think…..:united_states: :united_states: :united_states:

Go Big, or go home….!!!

Mad Scientists….lol

Film@11

(Saturday)

I’ve been trying to eliminate side fumbling.

Everything in my shop is using 3 phase motors and VFDs running on 220v single phase. I try to use lower rpm motors because they can readily be cranked up to twice the rpm with the VFD and you can even underdrive them by up to 50% under light loads. You can also set up variable speed or calibrate 2 or more switches to rpm setpoints. Cheap chinese VFDs need to be at least 1.5X the motor rating or you will have issues and AI does a very good job of getting your setup on the VFD program correct and troubleshooting it. If your motor has capacitors sticking out of it a VFD will not work on it.

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Thx Juskos

I’m a newbie

Justin,

When it lists 9.6 amps, is that referring to its internal spec, not the amps of my new motor…???

Thx

- Glynn

Im not a expert but when you take the load on a 3 phase motor and supply it with single phase through a VFD the amp load goes up plus the Chinese VFDs are way below what they say they can do so a 1hp motor needs almost a 2hp VFD, plan yo spend $175 or more on it.

That 2.2kw one would push a 1hp motor if it has a heavy load like air compressor startup. You will need to play with start ramp time and power boost and dont plan to brake it to a stop in 1 second. And make sure the motor will work with it. Ask AI to spec it out and help set it up.

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Thx Justin….. :united_states: :united_states: :united_states:

And most of us here have no need for a name brand $1000 industrial motor. A $300 offering from surplus center is a solid choice with a amazon vfd or you can roll the dice on a ebay sub $200 motor and see how much abuse it can take.

Before you know it you’re just going to build a new grinder from scratch.

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Haha,

You’re on it….lol

I need to crawl before I walk…..:united_states: :united_states: :united_states:

Thank you fellas
14 yrs ago….lol