I used the “Fireball Method” to remove the weld from square tubing for the first time today. 1/4" thick by 2.5" square that was 30" long…to nest 2 inch by 1/4 wall square tubing. Gotta say I was sceptical…but it works very well. Kudos to Jason for sharing this method. Overall, it was very easy to make the jig. The hardest part was grinding the high speed steel cutter to length and keeping it square…with a handheld angle grinder…while keeping it cool. Would love to hear any of any tips or jigs folks use for this. I made two passes and found the second pass improved the fit quite a bit. Super smooth when done and tubes nest nicely. Thanks Jason!
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Thank You
